Posts Tagged ‘Worker Safety’

Dust produced by polishing linked to (another) blast

Thursday, December 22nd, 2011

In Shanghai, 61 workers were injured after aluminum dust produced by polishing cases for iPads ignited. According to a statement by the China Labor Watch, this blast at the Ri Teng Computer Accessory Company owned by Pegatron Corp. was similar to the Foxconn explosion earlier this year. In May, Foxconn (a major parts supplier for Apple products) was in the headlines for a blast in their polishing workshop due to an explosion of aluminum dust in a ventilation vent.

Apple is still working with Pegatron Corp. to understand the cause of this particular explosion. Details on the conditions of the employees have not been released but we hope they do not suffer from any serious injuries!

To learn more about the history of combustible dust fires and explosions (in the U.S.) and the hazards it can present to manufacturers and industrial companies, tune in and listen to our two part podcast: Combustible Dust, Manufacturers’ Dirty Little Secret.

Beware of Combustible Dust Levels in the Winter

Tuesday, December 13th, 2011

The U.S. Chemical Safety Board continues to urge OSHA for a new combustible dust standard. As the winter months approach, manufacturers must continue to take proper measures to decrease combustible dust accumulations as weather conditions during this season can increase chances of dust igniting.

Taken from Safety Messages – Take More Action to Prevent Dust Explosions by John Bresland, previous Chairman of the U.S. Chemical Safety Board, February 4, 2009

Recently I spoke about the need for effective winterization programs to prevent dangerous failures of process piping and equipment. But there’s another kind of hazard that appears to be particularly acute during the winter months: combustible dust. I call on industry to take this hazard seriously – during the winter months and throughout the year. And I urge the incoming leadership at OSHA to act upon the CSB’s recommendations from 2006 to develop a comprehensive regulatory standard for combustible dust. Of eight catastrophic dust explosions since 1995, all but one occurred during cold weather months. Four disastrous dust explosions occurred during the month of February alone. According to experts, low humidity levels in winter can make dust particularly easy to disperse and ignite. And this danger is not one to overlook: since the CSB was established in 1998, three of the four deadliest accidents that we have investigated have been combustible dust explosions. These accidents struck suddenly at major manufacturing sites in North CarolinaKentucky, and Georgia, and they caused horrible human suffering. A total of 27 workers lost their lives, and scores of others were injured. A number suffered severe burn injuries that left them terribly disfigured or unable to work. All three plants were devastated and needed to be completely rebuilt at a cost of hundreds of millions of dollars. The tragic thing about dust explosions is that they are readily preventable. The key is to avoid accumulations of combustible dust – particularly on elevated or hard-to-clean elevated surfaces. The National Fire Protection Association warns that even 1/32” of an inch of accumulated dust can give rise to an explosion. That’s about the thickness of a dime. Many common solids – like sugar, flour, coal, aluminum, and most plastics and organic chemicals – can pose a dust explosion risk. This is an insidious danger, and it doesn’t take much dust to destroy a facility. So companies that handle or process these materials in powdered form need to be extremely vigilant.

Read the entire safety message.

National Preparedness Month Carries into the Workplace

Wednesday, September 14th, 2011

Did you know that September marks the eighth annual National Preparedenss Month, a campaign sponsored by the Federal Emergency Management Agency (FEMA) to raise awareness and help individuals, communities and businesses prepare for disasters.

be-prepared-510According to FEMA Administrator Craig Fugate, “This year we recognize that September marks the 10-year anniversary of the 9/11 terrorist attacks. Last week’s earthquake and Hurricane Irene, along with the deadly tornadoes and flooding this spring, are all important reminders that disasters can happen anytime, anywhere. By doing what we can to ensure that our communities, and our nation, are prepared to respond and recover from all types of disasters and hazards, we honor the memory of those who were lost that day.”

While it is critical we be prepared for natural disasters, we mustn’t forget about disasters in the workplace.  Whether it’s combustible dust, confined spaces, blood borne pathogens, slip/trip/fall risks, or another hazard on OSHA’s target list, American manufacturers are not only obligated to protect their workers from these risks, but must be prepared in the event an accident or injury occurs. FEMA’s motto is Prepare. Plan. Stay Informed.  These words also hold true for workplace disasters. Here are some tips your workplace can follow: 

Planning

Did you know that many OSHA standards require firms with more than 10 employees to have a written emergency action plan; smaller companies may communicate their plans orally. Top management support and the commitment and involvement of all employees are essential to an effective emergency action plan. 

Employers should review plans with employees when initially put in place and re-evaluate and amend the plan periodically whenever the plan itself, or employee responsibilities, change. Emergency procedures, including the handling of any toxic chemicals, should include:

• Escape procedures and escape route assignments.

• Special procedures for employees who perform or shut down critical plant operations.

• Systems to account for all employees after evacuation and for information about the plan.

• Rescue and medical duties for employees who perform them.

• Means for reporting fires and other emergencies.

To learn more about preparing for a workplace disaster, including chain of command, response activities, medical assistance, training and personal protection, check out OSHA’s Fact Sheet on Planning and Responding to Emergencies.

 

Safety First! Machine Dos and Don’ts!

Thursday, June 23rd, 2011

A recent issue of Canadian Occupational Safety magazine contained a pull out safety poster of Machine Safety dos and don’ts. It contained some great tips and we thought it was worth sharing here.

DO

  • train all machiine operators on proper machine operation and safety procedures.
  • inspect machinery before each use-ensuring that safeguarding systems are in place and working properly.
  • follow all machine operating and maintenance instructions.
  • use appropriate personal protective equipment-such as safety glasses or goggles, respiratory protection and hearing protection.
  • keep hands away from all moving parts-at all times.
  • exercise good housekeeping. Clean all tools after each use and store them properly.
  • keep work area clean and well-lit.
  • ensure hazardous energy is isolated and controlled if access to hazardous parts is needed.

DON’T

  • wear loose clothing, jewelry, neckties or other garments and accessories that can become entangled with moving parts on the machine. Long hair must be tied back.
  • distract an operator while operating a machine.
  • leave machines running without supervision. Turn the power off completely before leaving the work area.
  • use your hands to remove material from the machine; use a vacuum cleaner, brush or rake.
  • remove, disable, deactivate or try to work around machine guards and safety devices. They’re here to protect you.
  • use machines with missing or disabled guards or protective devices.
  • try to access areas of a machine that have hazardous moving parts while the machine is running.
  • use a machine for anything it is not designed to do.

For the pull out poster, check out the June/July 2011 issue of Canadian Occupational Safety!

Keep Workers Safe or Production High? Foxconn reopens after fatal dust explosion.

Monday, June 6th, 2011

The Foxconn’s polishing workshop (Apple products)  in China  has reopened and is back in full production, barely 2 weeks after a dust explosion that killed three and injured 15. It was reported that the quick reopening is due to fear that a prolonged shutdown could affect supplies of a untitledrange of electronics, from cell phones to television sets. In this economy, the ability to produce is indeed critical. But what about worker safety? While initial research says the blast was due to an explosion of aluminum dust (combustible dust) in a ventilation vent, Apple is conducting a separate investigation that is ongoing. Unfortunately, China’s workers do no have the basic rights our U.S. workforce has, furnished and enforced under OSHA’s General Duty Clause, which states “Each employer shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees.”

A  recent report by a non-profit advocacygroup examined work conditions at the Foxconn facility prior to the blast (interestingly, the facility saw a spike in suicide last summer…). The report describes extremely poor health conditions at the factory, with sick leave difficult to obtain. Chemicals used in assembly are often harmful, but workers are not told about the possible dangers. In another department at the factory, aluminum dust fills the air, covering their hands, clothes, and faces.

“I’m breathing in dust at Foxconn just like a vacuum cleaner. My nostrils are totally black everyday,” one worker reported.

According to Foxconn, “While the investigation into the tragic explosion that took place at our facility in Chengdu is ongoing, we have addressed the preliminary finding, that the accident was likely due to an explosion of aluminum dust in a ventilation duct, by putting in place improvements in workshop ventilation, a total revamping of the policies and practices related to the disposal of that dust, and through the application of new technologies that will further enhance the safety in these workshops.”

Workers at FoxconnBut according to the above mentioned report, it sounds like dust is just one of many problems the factory needs to address. Let’s hope their efforts are enough to prevent another deadly accident.  And be an example for all manufacturing facilities, worldwide, that we can’t turn a blind eye to worker safety in order to keep up production. After all, where would production be if you had no workers?

You can’t suffer workplace mortality if you’re not working

Friday, April 29th, 2011

Check out the below article from Huffington Post, which relates decrease in work-place deaths to recession, not new safety regulation efforts.

NEW YORK — The number of workplace-related deaths and injuries decreased slightly in 2009 according to the nation’s largest labor union, but that’s not because of any significant changes in safety regulations. Instead, the loss of jobs due to the recession has simply kept many employees away from the most harmful workplaces.

“You can’t suffer workplace mortality if you’re not working,” said Bill Kojola, an industrial hygienist at AFL-CIO and one of the authors of the report. Many of the most deadly industries — construction, manufacturing, transportation and warehousing — were among the most decimated in the past several years. According to the Bureau of Labor Statistics, economic factors played a major role in the decline of workplace deaths.

In 2009, 4,340 workers were killed on the job, a decrease of 874 deaths from the 2008 figure. And occupational diseases caused by exposure to toxic substances are responsible for an estimated 50,000 deaths each year, according to the report. The data, compiled from the BLS and published annually by the AFL-CIO, is preliminary, and the total number of deaths is expected to increase slightly when more complete data is released later in the spring. The report estimates the true number of workplace related injuries — reported and unreported — to fall between 8 and 12 million per year. (more…)

Workplace Safety Resolutions for the New Year

Wednesday, December 29th, 2010

20050905_fg27This article was written by Norm Nyhuis, Consultant/Trainer Evergreen Safety Council Newsletter. It appeared in their monthly newsletter. Thank you for the inspiration!

 Something deep in the human psyche percolates to the surface on January 1st, usually sometime after the conclusion of the Pasadena Rose Parade and the half-time of one of the innumerable college bowl games. Perhaps the thought of a new year, filled with promise and seemingly endless possibilities, stirs the desire in us to make a resolution to improve ourselves in some tangible way.

Behavioral experts seem to agree that one of the reasons our ardor for fulfilling the resolutions we make dissolves before the end of the month—sometimes even sooner—is that we make a resolution that is too generalized. Examples include: “I will lose weight this year” and “I will exercise more.” 

Businesses make New Year’s resolutions too. Often these resolutions address safety issues and, all too often, like our personal resolutions, they may be too general­ized, and are abandoned after a brief but well intentioned period of time.  Below are some practical, measurable, and, most importantly, attainable ideas that will add value to your safety program in 2011. 

Go on a “Hazard Hunt.”

Your business may have already assessed the hazards associated with the job, and imple­mented means to either eliminate or mitigate the hazards. Consider the following:

• Take a look at housekeeping and the condition of work areas. (Do you have dust accumulations more than 1/32″, the thickness of a paperclip?, Are your workers inhaling wood or metal dust particles during surface prep sanding, drilling?, Is accumulated dust acting as a slip/fall or combustible dust hazard?)

• Examine tools and equipment to insure they are safe to use. (If you’re collecting combustible dust in a classed environment, is your vacuum cleaner a certified explosion-proof vacuum cleaner?)

• Observe the way employees work; you might be surprised by what you see. (Are they cleaning fast and efficiently with industrial vacuum cleaners or spending too much time cleaning with brooms?)

• Is the appropriate personal protective equipment in good condition and readily available?

• Identify other, possibly new hazards throughout your facility, and take action to eliminate these risks. (think, combustible dust, one of OSHA’s main focuses right now or Lead RRP violations). 

Emphasize Training.

Employee training is a vital aspect of any successful safety program.

• Review federal, state, local, corporate or industry specific policies for training requirements, as many regula­tions have very specific requirements. Often new or revised requirements are implemented (become law) on January 1st. (For Lead RRP info, check here. For more info on combustible dust regulations, check here, www.explosionproof-vacuum.com.)

• Take advantage of available technology to enhance and expand training options. Exciting new training methods are continually being introduced.

• Provide lots of demonstrations and hands-on experience during training sessions. (If you’re a Nilfisk Industrial Vacuumcustomer, remember that your local Nilfisk rep can provide demos and employee training!)

• Don’t forget to provide training for supervi­sors and managers too. 

Encourage Employee Participation.

There’s an old saying: “Keep people up on things and they won’t get down on them.”

• Encourage employees to make suggestions about how to improve workplace safety. Reinforce this behavior by giving their suggestions serious consideration.

• Involve employees in problem-solving when challenging safety and health issues arise.

• Rely on safety committees composed of employees from all levels and positions to identify hazards, investigate accidents, and promote safe work habits among your workforce. 

Recognize and Reward Safe Behavior.

Don’t forget to show your gratitude for the efforts employees, supervisors, and managers make to help create a safer workplace.

• Use recognition and reward programs to reinforce safe behavior and positive safety attitudes.

• Talk up safety at every opportunity. Let employees know that their safety is your top priority this year.

• Ask them to join you in making safety their top priority as well. 

Review This List.

Use a “tickler” or abeyance file, or put an entry on your calendar to remind yourself to review this list, at least monthly, to gauge your progress and identify how far you’ve come toward a safer workplace.

Remember Worker Safety on Labor Day

Tuesday, September 7th, 2010

We hope everyone enjoyed the Labor Day holiday, a symbolic marker to the unofficial end of summer and fashion reminder to pack up those white pants until next season. Most of you probably spent the long weekend grilling with friends or soaking up the last bit of rays on the beach, but did anyone pause to reflect on the true significance of Labor Day?

Observed the first Monday of September, Labor Day is an annual holiday to celebrate the economic and social achievements of workers. First held in 1885, the holiday has become a national tribute to the contributions workers have made to the strength, prosperity, and well-being of our country; a ”working man’s/woman’s holiday.”

The Department of Labor’s website reads “The vital force of labor added materially to the highest standard of living (in the U.S.) and the greatest production the world has ever known and has brought us closer to the realization of our traditional ideals of economic and political democracy. It is appropriate, therefore, that the nation pay tribute on Labor Day to the creator of so much of the nation’s strength, freedom, and leadership — the American worker.”

So, with these powerful words, we think it is only right that we  also pause to reflect on the obligation we have to keep our workers safe and out of harm’s way. While there are many things our company cannot do to protect American workers, we take pride in the areas we have been able to help them. Here are just a few of the ways industrial vacuums have helped keep our workers safe:

- Minimized accumulations of combustible dust, safely.

-According to blood work, a Nilfisk industrial vacuum helped decrease lead levels by 60% in workers at a California foundry.

- Decreased harmful silica exposure in shipyards, construction sites, foundries and more.

-Removed hexavelent chromium at the source during MRO grinding/sanding processes.

- Eliminated mercury exposurevia spills at hospitals and manufacturing facilities (light bulbs).

More information on Labor Day and worker safety can be found here:

Labor Day is a memorial day if your loved one went to work, but never came home.

Labor Day Study: Workers rate safety most important workplace issue

Labor Day: Wikipedia