Posts Tagged ‘Combustible dust’

Remember Worker Safety on Labor Day

Tuesday, September 7th, 2010

We hope everyone enjoyed the Labor Day holiday, a symbolic marker to the unofficial end of summer and fashion reminder to pack up those white pants until next season. Most of you probably spent the long weekend grilling with friends or soaking up the last bit of rays on the beach, but did anyone pause to reflect on the true significance of Labor Day?

Observed the first Monday of September, Labor Day is an annual holiday to celebrate the economic and social achievements of workers. First held in 1885, the holiday has become a national tribute to the contributions workers have made to the strength, prosperity, and well-being of our country; a ”working man’s/woman’s holiday.”

The Department of Labor’s website reads “The vital force of labor added materially to the highest standard of living (in the U.S.) and the greatest production the world has ever known and has brought us closer to the realization of our traditional ideals of economic and political democracy. It is appropriate, therefore, that the nation pay tribute on Labor Day to the creator of so much of the nation’s strength, freedom, and leadership — the American worker.”

So, with these powerful words, we think it is only right that we  also pause to reflect on the obligation we have to keep our workers safe and out of harm’s way. While there are many things our company cannot do to protect American workers, we take pride in the areas we have been able to help them. Here are just a few of the ways industrial vacuums have helped keep our workers safe:

- Minimized accumulations of combustible dust, safely.

-According to blood work, a Nilfisk industrial vacuum helped decrease lead levels by 60% in workers at a California foundry.

- Decreased harmful silica exposure in shipyards, construction sites, foundries and more.

-Removed hexavelent chromium at the source during MRO grinding/sanding processes.

- Eliminated mercury exposurevia spills at hospitals and manufacturing facilities (light bulbs).

More information on Labor Day and worker safety can be found here:

Labor Day is a memorial day if your loved one went to work, but never came home.

Labor Day Study: Workers rate safety most important workplace issue

Labor Day: Wikipedia

OSHA Issues Stern Warning to Grain Handling Facilities (Combustible Dust)

Wednesday, September 1st, 2010

Following several safety violations in August, OSHA is sternly reminding grain handling facilities to comply with the proper safety and maintenance procedures, outlined in the Grain Handling Facility Standard.

At a recent press conference, David Michael, OSHA Administrator stated, “I am appalled at the outrageously reckless behavior of some operators of grain storage facilities.  OSHA has investigated several cases involving worker entry into grain storage bins or elevators where we have found that the employer was aware of the hazard and OSHA standards but has failed to train or protect their workers. OSHA has aggressively pursued these cases and will continue to use our enforcement authority to the fullest extent possible…We will not tolerate noncompliance with our Grain Handling Facilities Standard, and we will take violations of these standards very seriously.”

And if that didn’t get people’s attention, The Wisconsin Agri-Service Association has notified it’s members of OSHA’s new local emphasis program for grain handlers, in which the agency will randomly select a cycle of 10 facilities at a time within each of the four Wisconsin area districts (WI, IL, OH) to inspect them for major hazard areas. The Local Emphasis Program will  investigate hazards like engulfment, falls, combustible dust, and electrocution and  focus on feed mills, ethanol plants, pet food manufacturers, grain elevators and warehouses.

For facilities looking to bulk up their maintenance efforts in response to OSHA’s strict message, our A17 EXP vacuum cleaner is a top choice among grain handling facilities. It’s an air-operated vacuum (often preferred) that’s ATEX-approved (Ex) for Zones 1, 2, 21 and 22. It’s also designed to meet the requirements for use in Class I, Group D, and Class II, Groups E, F, and G locations. More info on our website.

Combustible Dust Ground Zero: The Real Story

Thursday, August 5th, 2010

I came across this archived article today and thought it was still worth sharing.  Written 5 months after the Imperial Sugar Factory tragedy, this Savannah newspaper article paints a dreadful picture of the blast heard ’round the world and really puts the incident into perspective. Imperial Sugar was not just an incident that brought combustible dust to the headlines, awaking the regulatory giants; it was a small town disaster, with lives lost, people injured and countless more emotionally scarred forever. 

A Tragedy Born in Dust

From savannahnow.com, Savannah  Morning News

From the second the massive fireball shot into the night sky Feb. 7, the explosion at the Imperial Sugar Co. refinery became much more than a local tragedy in a small company town.

Bright orange flames were visible 20 miles from the Port Wentworth plant. The secondary blast, about 7:20 p.m., was so bright it was easily recorded on a security camera a couple of miles away at the Georgia Ports Authority.

Smoke billowed 2,000 feet into the night air and was so thick, air traffic controllers picked it up on their radar.

At ground level, it was pure terror.

The concussive force knocked employees in adjacent work areas off their feet. As they rushed to respond, little was recognizable.

Walls were blown away.

Floors buckled.

Fire rolled in waves along the ceiling.

“I saw some horrific injuries,” said Tony Holmes, a forklift operator. “People had clothes burning. Their skin was hanging off.”

****

Within minutes, the response spread far beyond Port Wentworth and its 3,500 residents.

Firefighters, police officers, emergency medical assistance crews and other responders converged from Savannah-Chatham, Effingham and Bryan counties – and beyond.

Initial reports indicated as many as 100 people might have been killed. The plant employed 352 people, plus 120 contract workers.

Eight died in the initial blast. Five more succumbed to their burns. Three of the 20 patients treated at the Joseph M. Still Burn Center in Augusta remain hospitalized there today.

More than five months after that horrific night, Port Wentworth Fire Chief Greg Long still has to push back the images and the sounds of disaster whenever he drives along the plant’s winding entry.

“I still get the same feeling every time I drive down Oxnard Drive,” he said. “I still get that eerie feeling, and the hairs stand up on the back of my neck.

****

Because of disaster response planning, emergency department personnel quickly mobilized at St. Joseph’s and Candler hospitals as well as at Memorial University Medical Center.

Gurneys lined the hallways or stretched into parking lots as doctors, nurses and other medical workers waited for the burned and injured to arrive.

They came in waves – some in ambulances driven by police officers so the paramedics could focus on stabilizing the patients as they were transported.

Memorial treated the majority, handling more than 30 burn victims the first night. Ten were flown or taken by ambulance to the burn center in Augusta.

Patty Fletcher, a registered nurse at Memorial, later would write to the Savannah Morning News that she was “in awe” of the well-coordinated response.

“Within minutes, the disaster plan was put in motion,” Fletcher wrote. “Staff, from some of the top administrators who had been at an event and arrived in tuxedos to environmental services who were at home eating dinner, started appearing from everywhere to help.”

****

Help came in so many other ways.

Neighbors rushed to churches, opening sanctuaries for those who needed to pray or needed solace.

In Chatham County and beyond, blood donors by the thousands rolled up their sleeves and held out their arms to help supply burn victims with massive amounts of blood that they would require daily.

“There is a moment in every community’s life that defines its character,” explained the Rev. Sam Self, pastor of First Baptist Church. “We reached a moment where there was such a unity. We had strangers walking up asking, ‘What can I do?’ ”

Gerald Schantz, owner of Gerald’s Diner, organized a barbecue fundraiser for burn victims’ families. In a single afternoon, he raised $22,000.

The United Way of the Coastal Empire assumed the largest fundraising role. By the end of March, the United Way had raised more than $1 million.

A fundraiser today featuring former Harlem Globetrotters standout Meadowlark Lemon and other teammates will benefit the United Way fund.

****

Most of the money raised will help support the burn victims and their families.

For them, recovery will mean months, if not years, of painful skin grafts, physical therapy and the constant risk of infection.

From the first days, the family members and friends making daily trips to Augusta reached out to each other.

“I think you see kind of a community forming in the waiting room,” said Glen Burnsed, who was visiting his injured brother-in-law. “I don’t know if camaraderie is the word, but there’s a lot of helping each other out and kind of sharing each other’s stories on how their loved ones are doing.”

Burnsed’s brother-in-law, Kelly Fields, later became the first burn victim to die of his injuries.

Walter Byron Maxwell and Troy Bacon left the burn center two months to the day after the explosion, and they motivated each other in their rehabilitation sessions at Memorial.

They do what they can to show their thanks to the community, sometimes attending blood drives so donors can see how their efforts help.

Want to read more? Savannah News has an entire section of their website dedicated to the Imperial Sugar Explosion: http://savannahnow.com/news/explosion

Combustible Dust Housekeeping 101

Tuesday, July 27th, 2010

Keep it clean and there will be no dust.
If there is no dust there will be no fires
If there is no dust there will be no dustcloud
If there is no dust cloud, there will be no explosion

Robert Zuiderveld impressed us with the above rhyme during a recent combustible dust discussion on Linked In, but don’t be fooled by the poetic inspiration. Linked In’s Combustible Dust Policy Institute group is one of the most valuable combustible dust forums on the web. Aside from private consultants and combustible dust equipment suppliers (like us!), active members of the group include the people who’s voice really needs to be heard…manufacturers affected by combustible dust. Posts range from questions on best practices, to combustible dust statistics, to some healthy venting on government agencies and personal experiences. But in all cases, the conversation is honest, personal, and unfiltered.  So, if you haven’t already, join the discussion (Not a member of the professional networking site? Shame on you! Sign up…it’s worth it.)

Some things recently overheard in the combustible dust group:

  • According to media accounts there were 100 combustible dust related fires and explosions in 2009. 17% of these  incidents were dust explosions with the majority of all incidents occurring in national industries (NAICS) not recognized in Appendix D-1 & D-2 of the OSHA Combustible Dust NEP.
  • OSHA fines are like monopoly money. The large companies aren’t affected by them, because they can afford it.  The small companies aren’t affected by them because they will never be able to pay it.
  • Looking for a suggestion on a violation pending with OSHA. We were cited on two dust collectors in our shop…this is not a good financial time.

PRB Coal has many advantages; combustibility is not one of them

Tuesday, July 20th, 2010

While there are many materials that fall under the combustible dust category that make you think, “really, that’s combustible?,” coal dust is certainly not one of them.  And unfortunately, the coal industry’s attempt to use a more advantageous type, Powder River Basin (PRB) coal has only increased their combustible dust risk. Found in southeast Montana and northeast Wyoming, PRB coal has a lower sulfur content and is more plentiful than traditional  appalachian bituminous coal. It’s also more combustible. Producing more dust than regular bituminous coal, it has low BTU and high moisture content, making spontaneous combustion a real concern. In fact, small fires are reported almost weekly in the industry.  The PRB coal-user’s group has addressed the issue by developing stringent recommendations and practices for fire-prevention. These include guidelines on CO2 monitoring, coal storage,  and of course best maintenance practices.

The NFPA also addresses coal in NFPA 120 Standard for Fire Prevention and Control in Coal Mines. There is also a chapter on coal dust in NFPA 850, Recommended Practice for Fire Protection for Electric Generating Plants and High Voltage Direct Current Converter Stations that addresses:

 

 

 

  • coal storage and cautions about spontaneous heating and how that can be limited in the coal pile storage through separation of different types of coal that are not chemically compatible, working the pile to prevent dead pockets of coal, and locating the pile away from heat sources
  • storage in bins, silos and bunkers including the provision of dust tight barriers between boiler houses and the area above the silos, bunkers, or bins
  • dust suppression and control including methods to control dust, proper cleaning methods, warning against the use of vigorous sweeping or compressed air and the use of listed vacuum cleaners for the dust environment or the use of low velocity water
  • coal conveying and handling structures with attention to designing the structures to limit the ledges for the accumulation of dust by utilizing beam shields or placing the structural members exterior to the building; the section also addresses the use of approved equipment in the areas, the electrical classification of the areas and means to reduce the hazard of static electricity through permanent bonding and grounding
  • fire protection being recommended in coal handling structures, conveyors, bag-type dust collectors

 

 

Combustible Dust Stakeholder Meeting A Success

Tuesday, July 6th, 2010

Last week, OSHA held their first ever virtual stakholder meeting to gather more input on the proposed combustible dust rule.  The informal chat was just like any other “chat room,” with OSHA posing 4 specific questions (see below) to attendees. Not surprisingly, it seemed that most attendees ignored OSHA’s specific (and technical) questions and instead opted to address other aspects of the rule.  Also not surprisingly, the #1 question was “when can we expect to see a rule.” (Answer: it’s going to take time.) For your convenience, we’ve posted the entire transcript of the stakeholder meeting below.  It can also be accessed here.

Occupational Health and Safety also has a great summary of the event, here: http://ohsonline.com/articles/2010/07/05/parts-of-dust-standard-likely-to-be-retroactive.aspx?admgarea=news (more…)

Take more action to prevent combustible dust explosions

Friday, July 2nd, 2010

OSHA Hosting Virtual Combustible Dust Stakeholder Meeting

Thursday, June 10th, 2010

Are you a manufacturer concerned about forthcoming combustible dust regulations?  Have you shared your throughts with OSHA yet?  If not, then be sure to sign up for their upcoming virtual stakeholder meeting (the agency’s first web-based stakeholder meeting ever!) on Monday, June 28th at 1pm.

OSHA says the chat will focus on major issues such as the proposed standard’s scope; the balance between performance- and specification-based requirements; economic impacts; and definitions.

Register here http://www.dol.gov/dol/chat.htm. The site will remain open for feedback through July 7th.

Stay Safe! In and Out of Work!

Thursday, June 3rd, 2010

It’s National Safety Month! Yes, safety is ALWAYS important,  but during the month of June the National Safety Council (NSC), which sponsors the initiative, is putting in extra effort to remind people to live and work safely. The organization  has identified weekly safety-themes and is encouraging companies to spend some time this month focusing on safe practices in the workplace.  You can see the full list of weekly themes as well as posters, tip sheets and other materials you can use for your own safety events here.

Many of the topics chosen by the NSC for this year’s National Safety Month are not necessarily related to workplace safety. They are topics like teen driving, prescription overdose prevention, summer safety, etc.

And as Christie (blogger on Online Safety Community), points out, out-of work safety is also important, which even we tend to forget (as an industrial manufacturer). But after all, if your employees aren’t safe outside of work, their unsafe habits can easily be brought into the workplace through sickness, lack of sleep, or just plain bad decisions that impair abilities.

“Encouraging your employees not only to be safe at work, but at home too, is great way to help ensure you have happy, healthy employees in the workplace each day.”

Source: Online Safety Community, http://www.safetycommunity.com/profiles/blogs/june-is-national-safety-month-2

Stay safe with Industrial Vacuum Cleaners!

- A clean plant makes clean air, which equals healthy employees (no silicosis)…and better products for happy customers!

- Industrial vacuums can easily and efficiently minimize dust accumulations on overhead pipes, machinery, etc. to reduce the risk of combustible dust fires and explosions

- Integrated into food processing lines, industrial vacuums prevent cross-contamination of bacteria and allergens (ultimately keeping the end-user safe).

-Reduce falls by vacuuming up dust and debris on walking working surfaces

- Industrial vacuums are user-friendly and way more efficient than brooms, etc.  Not only can employees clean faster, they also can eliminate injuries caused by repetitious movements.

- Reduce occurrence of lead poisoning (and meet the Lead RRP) by using a HEPA filter vacuum when renovating homes or schools built before 1978!

Want to know more about industrial vacuums and safety, visist www.nilfiskcfm.com or call us!

Come to our combustible dust event TODAY at AIHCE!

Monday, May 24th, 2010

Just a final reminder that  TODAY is our special event at the AIHA conference (AIHCE), “Clearing the Air: Preventing Combustible Dust Hazards with the Proper Cleaning Equipment!”  Hope to see you there!  Walks-ups welcome!

Details: 

What:  “Clearing the Air: Preventing Combustible Dust Hazards with the Proper Cleaning Equipment”

When:  TODAY! Monday, May 24th @ 2:30pm

Doors open at 2:20pm

Where: Hyatt Regency Denver (across the street from the convention center)

                Centennial C, Level 3

Details: Combustible dust-related fires and explosions are a constant threat for manufacturers. In fact, OSHA estimates that in the U.S. alone, over 30,000 facilities are at risk for major combustible dust explosions. While these incidents are not 100% preventable, they are certainly not inevitable. You can significantly reduce the risk of a combustible dust accident by instilling best engineering practices — practices that include a solid maintenance plan in order to reduce or eliminate dangerous dust that settles on floors, walls, machinery, and overhead areas.

This event will provide attendees with a basic understanding of combustible dust issues and discuss critical housekeeping tips and recommendations. We’ll answer your questions:

  • How OSHA define combustible dust?
  • How does the OSHA Combustible Dust NEP pertain to maintenance?
  • Why is proper maintenance so critical?
  • What are “properly-equipped” industrial vacuums to combat combustible dust?
  • Are “explosion-proof” vacuums always necessary? 

P.S. Refreshments will be served!