Posts Tagged ‘Combustible dust’

Nilfisk Industrial Vacuums: Coming to a trade show near you!

Thursday, January 27th, 2011

Are you planning on attending any of these trade shows in 2011?  If so, please stop by our booth and say hello!  We have a very busy event calendar this year and are looking forward to seeing current customers and meeting new ones. This year, our trade show appearances will feature product demonstrations, FAQ sessions, and exciting promotions. (Specific details coming soon!) Plus, we’ll be featuring a variety of industrial vacuums from our Nilfisk, Nilfisk CFM and Nilfisk ALTO brands; everything from our iconic GM80 to our explosion-proof models for combustible dust. And maybe most exciting, we’ll be launching some new machines this year at various shows, including the T Series. But we’ll talk about that later!

Nilfisk Industrial Vacuums 2011 Trade Show Schedule 

January 17-19: Northwest Food Processor’s Association, Booth #1604, Portland, OR 

February 20-22: Grain & Feed Association of Illinois, Booth #318, Springfield, IL

February 27-March 2: Grainger National Show, Booth TBD, Lake Buena Vista, FL

March 20-22: Canadian Manufacturing Week, Booth #4009, Toronto, Canada

March 29-31: Interphex, Booth #1658, New York, NY

March 30-31: Ohio Safety Congress & Expo, Booth TBD, Columbus, OH

April 12-14: MRO Aviation Week, Booth #127, Miami Beach, FL

April 19-20: Michigan Safety, Booth #403, Lansing, MI

April 30: Forum de Quebec, Booth #600, Montreal, Canada      

May 16-18: AIHce, Booth #1128, Portland, OR

May 17-19: EASTEC, Booth #3126, West Springfield, MA

June 21-23: Plast-Ex, Booth #2252, Toronto, Canada

October 17-20: Canadian Manufacturing Tech Show, Booth #1911, Toronto, Canada

October 18-19: Le Grand Rendez-vous, Booth #1508, Montreal, Canada

November 1-4: Process Expo, Booth #1623, Chicago, IL

 

Combustible Dust Preventative Maintenance is a Serious Job that Requires a Serious Solution

Wednesday, January 12th, 2011

The Occupational Safety and Health Administration (OSHA) continues to have its sights set on combustible dust, once again naming it a high priority for the new year. As a result, industrial manufacturers are stepping up their maintenance plans to remove hazardous dust accumulations. In high-risk facilities, certified explosion-proof vacuum cleaners are required to safely collect combustible dust; our Nilfisk CFM CD 3507 EXP is an explosion-proof vacuum ideal for larger combustible dust jobs, including process-integration to collect dust at the source or as part of a central vacuum system used throughout the plant. 

Nilfisk CD3507EXPLike all our EXP vacuums, the Nilfisk CFM CD 3507 EXP is CSA-approved for use in Class I, Group D and Class II, Groups E, F, and G environments. Constructed of non-sparking stainless steel, the vacuum features an explosion-proof regenerative blower with a three-phase TEFC (totally enclosed fan cooled) induction motor with few moving parts and long service life. Other features include:

  • Antistatic filter with large surface area guarantees high filtration efficiency and prevents premature clogging.
  •  Available with manual or automatic filter cleaning system to easily clean the main filter, without opening up the vacuum. This not only maintains vacuum suction performance, but also improves worker productivity.
  • Drop out wheeled collection container for easy disposal of collected materials.
  •  Optional HEPA filtration available to collect 99.97% of particles, down to and including 0.3 microns. 

In addition, the Nilfisk CFM CD 3507 EXP is available with a wide range of non-sparking, antistatic accessories to clean hard-to-reach areas including overhead pipes, walls, and machinery. 

 

Want to know more? Check out our combustible dust focus site at www.explosionproof-vacuum.comor call 1-800-645-3475 to schedule a free combustible dust maintenance assessment with your local Nilfisk rep.

Workplace Safety Resolutions for the New Year

Wednesday, December 29th, 2010

20050905_fg27This article was written by Norm Nyhuis, Consultant/Trainer Evergreen Safety Council Newsletter. It appeared in their monthly newsletter. Thank you for the inspiration!

 Something deep in the human psyche percolates to the surface on January 1st, usually sometime after the conclusion of the Pasadena Rose Parade and the half-time of one of the innumerable college bowl games. Perhaps the thought of a new year, filled with promise and seemingly endless possibilities, stirs the desire in us to make a resolution to improve ourselves in some tangible way.

Behavioral experts seem to agree that one of the reasons our ardor for fulfilling the resolutions we make dissolves before the end of the month—sometimes even sooner—is that we make a resolution that is too generalized. Examples include: “I will lose weight this year” and “I will exercise more.” 

Businesses make New Year’s resolutions too. Often these resolutions address safety issues and, all too often, like our personal resolutions, they may be too general­ized, and are abandoned after a brief but well intentioned period of time.  Below are some practical, measurable, and, most importantly, attainable ideas that will add value to your safety program in 2011. 

Go on a “Hazard Hunt.”

Your business may have already assessed the hazards associated with the job, and imple­mented means to either eliminate or mitigate the hazards. Consider the following:

• Take a look at housekeeping and the condition of work areas. (Do you have dust accumulations more than 1/32″, the thickness of a paperclip?, Are your workers inhaling wood or metal dust particles during surface prep sanding, drilling?, Is accumulated dust acting as a slip/fall or combustible dust hazard?)

• Examine tools and equipment to insure they are safe to use. (If you’re collecting combustible dust in a classed environment, is your vacuum cleaner a certified explosion-proof vacuum cleaner?)

• Observe the way employees work; you might be surprised by what you see. (Are they cleaning fast and efficiently with industrial vacuum cleaners or spending too much time cleaning with brooms?)

• Is the appropriate personal protective equipment in good condition and readily available?

• Identify other, possibly new hazards throughout your facility, and take action to eliminate these risks. (think, combustible dust, one of OSHA’s main focuses right now or Lead RRP violations). 

Emphasize Training.

Employee training is a vital aspect of any successful safety program.

• Review federal, state, local, corporate or industry specific policies for training requirements, as many regula­tions have very specific requirements. Often new or revised requirements are implemented (become law) on January 1st. (For Lead RRP info, check here. For more info on combustible dust regulations, check here, www.explosionproof-vacuum.com.)

• Take advantage of available technology to enhance and expand training options. Exciting new training methods are continually being introduced.

• Provide lots of demonstrations and hands-on experience during training sessions. (If you’re a Nilfisk Industrial Vacuumcustomer, remember that your local Nilfisk rep can provide demos and employee training!)

• Don’t forget to provide training for supervi­sors and managers too. 

Encourage Employee Participation.

There’s an old saying: “Keep people up on things and they won’t get down on them.”

• Encourage employees to make suggestions about how to improve workplace safety. Reinforce this behavior by giving their suggestions serious consideration.

• Involve employees in problem-solving when challenging safety and health issues arise.

• Rely on safety committees composed of employees from all levels and positions to identify hazards, investigate accidents, and promote safe work habits among your workforce. 

Recognize and Reward Safe Behavior.

Don’t forget to show your gratitude for the efforts employees, supervisors, and managers make to help create a safer workplace.

• Use recognition and reward programs to reinforce safe behavior and positive safety attitudes.

• Talk up safety at every opportunity. Let employees know that their safety is your top priority this year.

• Ask them to join you in making safety their top priority as well. 

Review This List.

Use a “tickler” or abeyance file, or put an entry on your calendar to remind yourself to review this list, at least monthly, to gauge your progress and identify how far you’ve come toward a safer workplace.

Kansas OSHA issues Grain National Emphasis Program; includes combustible dust

Friday, November 12th, 2010

Following 2 fatalities in Russell, KS from a grain elevator collapse, the state’s OSHA office is cracking down on grain-related accidents with a new local emphasis program. According to OHSonline, OSHA said personnel from its Wichita Area Office will examine grain elevators, storage bins; rail cars; milling, fertilizer, feed, chemical, and farm machinery operations; and equipment repair and maintenance, with their inspections including hazard evaluations on fall protection, engulfment, fire, explosions from combustible dust, noise, confined spaces, and machine guarding. Kansas ranks first nationally in flour milling, wheat gluten production, and wheat stored, according to the state’s Department of Agriculture.

“The hazards associated with grain handling operations are well recognized, and allowing workers to enter grain storage facilities without proper equipment, precautions, and training can cost workers their lives,” said Charles E. Adkins, OSHA’s regional administrator in Kansas City, Mo. “OSHA’s Wichita Area Office will devote resources to outreach and enforcement activities in an effort to prevent workplace hazards and save lives.”

This program continues OSHA’s 2010 emphasis on grain operations. Assistant Secretary Dr. David Michaels sent a letter Aug. 4 reminding grain elevator operators about engulfment hazards.

The risk of a grain-related combustible dust fire or explosion can be greatly reduced with a strong and consistent maintenance plan.  OSHA recommends using a properly-equipped industrial vacuum cleaner (certified explosion-proof) to collect accumulations of dust on walls, pipes, and overhead areas. For more information, visit www.explosionproof-vacuum.com.

Imperial Sugar Company Rises from the Combustible Dust Ashes

Friday, October 8th, 2010

Nearly 3 years after the combustible dust accident heard ’round the world, Imperial Sugar Company has literally rose from the ashes; turning a company associated with tragedy into a company leading the way on safety. The below post from their website (also featured in Food Safety Magazine) details the state-of-the-art transformations the company has recently completed, including dustless loading spouts  to eliminate exposed sugar dust in the shipping processes for bulk trucks and railcars– the first system of its kind in the sugar industry.  

Transformation in the Face of Crisis

Food Safety Magazine

Finding opportunity amidst tragedy takes courage.

Following a 2008 industrial accident at Imperial Sugar Company’s Port Wentworth, GA refinery, Imperial was presented with its most daunting hurdles to date. The company faced extensive rebuilding efforts after the incident destroyed the plant’s packaging area and damaged its three storage silos. As a result, 12% of Imperial Sugar’s Port Wentworth refinery was rendered inoperable until rebuilding efforts were completed.

Tom Wilson, technical services manager, listens carefully during a customer audit. 

As the company and the surrounding community began to heal and rebuild, the sugar industry leader took bold action to transform a series of challenges into the creation of a state-of-the-art facility that is reshaping industry best practices.
This article discusses how the company emerged from the crisis as an industry change agent.

Rebuilding Efforts
When envisioning the reconstructed Port Wentworth facility, food safety, quality and sanitation played key roles in Imperial Sugar’s transformative design-build efforts.

Alterations to the original layout of the plant were made to create more efficiency and establish separate production, packing and shipping facilities to keep each step of the refining process isolated. Additionally, the construction of the facility’s floors and walls were modified to improve product sanitation. Floors were sloped for easy drainage, allowing all surfaces in the facility to be washed easily. The company also constructed a viewing corridor that overlooks the plant’s interior space and allows personnel to observe operations without physically being in the production area and potentially exposing the product to contaminants. The improved layout of the plant, coupled with state-of-the-art equipment, would contribute to a well-organized, clean and safe environment for both employees and its products.

To complement the renovated facility, Imperial Sugar also installed the latest in manufacturing equipment, creating a system that provides the safest operations in the industry today. Dense phase conveyance systems help prevent the breakdown of sugar crystals as they are transported down the production and packaging lines, helping to reduce the occurrence of combustible dust.

To ensure the integrity and safety if its products, the company implemented a rigorous detection system made up of several high-performance components. Magnetics, Inc.’s Ox system, which is composed of rare-earth magnets, was put in place throughout the packaging area to help protect the product from infiltration of foreign metals. Additionally, X-ray detectors that identify both metal and glass fragments were installed, and traditional metal detectors were put in place on smaller-scale production lines. Combined, the three-tiered approach to foreign object identification results in the most comprehensive system available today, providing Imperial’s customers with the peace of mind that comes with the highest level of food safety.

Steps were also taken to protect food products during the packing and shipping phases, in which millions of pounds of sugar are loaded into packages of all sizes. Dustless loading spouts were installed to eliminate exposed sugar dust in the shipping processes for bulk trucks and railcars, creating the first system of its kind in the sugar industry. While passing through magnets, metal detectors and hummer screens, the product remains completely sealed from the silo to the truck or rail car.

Training
Concurrent with the rebuilding process, Imperial Sugar took the opportunity to provide its employees with vital training to equip them with the very latest in operational and food safety techniques.

The company implemented a robust training program, which resulted in the certification of 10 Safe Quality Food (SQF) practitioners and 10 associates who are Hazard Analysis and Critical Control Points (HACCP) certified. Conducting its training program via an interactive computer-based system, Imperial Sugar customized training modules to fit the plant’s unique processes. Featuring language and terms used in everyday operations at Port Wentworth, the training program instructed employees in several categories of health and safety, including protection against food contamination and emergency preparedness.

Additionally, the Port Wentworth plant has achieved a SQF Level 2 certification, which recognizes the refinery’s compliance with international and domestic food safety regulations. To garner this distinction, the company completed a food safety risk assessment of its products and process using the HACCP method and created an action plan to eliminate, prevent or reduce food safety hazards. Imperial Sugar is currently working to achieve an SQF Level 3 designation for Port Wentworth in the near term.

“Investing in our associates to equip them with the best safety training available was just an essential as rebuilding Port Wentworth’s physical facilities,” said Wilson. “Our unique training program provides our team with the latest best practices in food safety that will help them operate our new state-of-the-art facility.”

Reaching Out
With the vast knowledge of food safety best practices gained during the rebuilding, Imperial decided that partnership and collaboration would be required to truly affect industry-wide change. Imperial felt an obligation to do everything possible to heighten awareness of the risks of combustible dust throughout the food industry. As a result, the company invited peers, customers and partners to visit Port Wentworth to witness first-hand the progress the plant had made. During these visits, the company discussed the impact of exposed combustible dust and shared best practices to ensure that others in the industry were aware of the latest techniques available to mitigate risks associated with the issue.

Additionally, Imperial Sugar partnered with its customers to discover new ways to improve its existing best practices. The company holds meetings and town halls with its customers to address their questions and share lessons learned. In fact, customer collaboration led to the development of new ways to sequence Port Wentworth’s production cycle and improve sanitation in the facility.

Imperial Sugar has also maintained a proactive and transparent relationship with the regulatory agencies that play a role in monitoring the plant’s rebuilding progress. Company officials in Port Wentworth contacted the Georgia Department of Agriculture, inviting them to the new facility to provide recommendations for the company’s ongoing rebuilding process. The partnership spurred a great deal of collaboration, and following numerous visits to Port Wentworth, the department was able to witness many of their suggestions put into action.

“Through forward-thinking and collaboration with industry peers, valued customers and governmental agencies, we made transformation part of the solution,” said Wilson.

Moving Forward
Today, Imperial Sugar continues to take strides to improve its food safety efforts while restoring the Port Wentworth plant to full production capacity. Through courage and close partnership with its stakeholders, the rebuilding process has yielded a plant that is among the safest and most advanced in the industry. Through innovation, the plant has become a state-of-the-art facility staffed by highly trained operators, solidifying Imperial’s position as an industry change agent and a leader in food safety.

Tom Wilson is the technical service manager at Imperial Sugar’s Port Wentworth, GA bulk sugar refinery. He has been with the company more than 28 years and has been a supervisor at Port Wentworth for 10 years.

Don’t Forget Combustible Dust During Fire Prevention Week

Tuesday, October 5th, 2010

Fire Prevention WeekEven though NFPA’s fire prevention week  (October 3-9) primarily focuses on fire safety in the home, we want to remind you that it doesn’t stop there.  Fire prevention and safety is just as important in the workplace.  These past couple years we’ve all heard a lot about combustible dust explosions in the industrial sector…but in the words of John Astad, “it’s the fires stupid.”  Below is Fired Up, an article that ran in the December edition of Occupational Health & Safety magazine written in conjunction with Mr. Astad. Thanks again to John for his help.

FIRED UP: Combustible Dust Raises Explosive Issues

By now, most manufacturers are familiar with the story of combustible dust. They’ve read about it in the newspaper, ‘Googled’ it online, watched it on CBS’s 60 Minutes special[i] , or received a letter from the Occupational Health and Safety Administration informing them their facility is considered high-risk for a combustible dust explosion. They have a solid picture in their minds of what an industrial explosion scene looks like; the remnants of a facility, a gaping whole, a collapsed roof, workers covered in soot and blood. It’s like a well-crafted movie scene; except, its real-life. 

Combustible dust has been the culprit of deadly work-place blasts for decades, but it wasn’t until an explosion in 2008 that killed 14 people at The Imperial Sugar Refinery in Port Wentworth, GA, that the issue began getting the attention it deserved.  OSHA stepped in reissuing its Combustible Dust National Emphasis Program and the industrial world became inundated with statistics, definitions and preventative measures.  (more…)

We have a new combustible dust brochure!

Friday, September 24th, 2010

In response to OSHA’s increased focus on combustible dust, we’ve  updated our Hazardous Location brochure, dedicated to industrial vacuum cleaners for combustible dust preventative maintenance. 

The Industrial Vacuums for Hazardous Locations brochure is a 4-page, full-color piece that provides you with valuable up-to-date information regarding hazardous locations and tips to prevent a combustible dust fire or explosion through proper cleaning procedures.  Of course it includes overviews of our certified explosion proof/dust ignition-proof line of vacuum cleaners, plus a list of explosive materials the machines are capable of collecting, like aluminum, ethanol and sugar dust.

The brochure is posted here: Nilfisk CFM’s Brochure on Combustible Dust Preventative Maintenance.

And if you want info, including  stuff on NFPA 654 and OSHA NEP guidelines, visit our combustible dust focus site at www.explosionproof-vacuum.com.

Do you have combustible dust housekeeping questions? Ask your local vacuum salesman (yes they DO still exist!)

Tuesday, September 21st, 2010

As most of you know the term combustible dust is often followed by many question marks (???????) What is combustible dust? Do I have combustible dust? How do I get rid of combustible dust? How do I decrease my risk of a combustible dust fire/explosion? Do I need an explosion proof vacuum? For this reason we’ve made sure our 17 district managers (your local sales reps) stationed across the United States and Canada have received proper training on all things combustible dust. They are well versed in the proper housekeeping procedures required to keep dust levels below 1/32″ while meeting regulatory guidelines (NFPA 654 and OSHA Combustible Dust NEP).  Most of our reps are only a few hours drive away from your facility (maybe even closer) and have received extensive training in order to perform combustible dust facility assesments  so they can best recommend what vacuum cleaner and accessories (like those for overhead cleaning) are right for your needs.  Our reps also regularly schedule on-site training sessions to teach employees how to properly use our vacuum cleaners. (Because unfortunately just buying the right vacuum cleaner isn’t enough to decrease your combustible dust risk; you have to use it consistently as part of a solid housekeeping program!)   In the next few weeks, I’ll  be posting small blurbs about your local Nilfisk CFM reps so you can get to know them better. But in the meantime, if you want to know more (including past success stories) or get in touch with your local rep, let me know. You can also visit our rep finder on www.nilfiskcfm.com or visit our combustible dust focus site at www.explosionproof-vacuum.com.

Nilfisk CFM Local Reps Trained in Combustible Dust Housekeeping:

Kim Kanis: PA & parts of NY

Mike Piscetelli: NYC and surrounding areas, DE, NJ

Ray McCarthy: New England States

Steve Mitchell: D.C. area, VA, and WV

Rick Stegbauer: FL, GA, AL

John Vielhaber: MI, IN, OH

Scott Boersma: IL, WI, MN, IA, SD, ND

Mark Ramos: WY, NE, UT, CO, KS, OK, MO, AR

Bruce Gordon: AZ, NM, TX, LA

Craig Spence: Southern CA, HI

Rob Millard: NV, CA

Jim Brazil: WA, OR, MT, ID, Western Canada

Canada: Nick Polimeni in Toronto and Jean Francois Painchaud in Quebec and New Brunswick

Remember Worker Safety on Labor Day

Tuesday, September 7th, 2010

We hope everyone enjoyed the Labor Day holiday, a symbolic marker to the unofficial end of summer and fashion reminder to pack up those white pants until next season. Most of you probably spent the long weekend grilling with friends or soaking up the last bit of rays on the beach, but did anyone pause to reflect on the true significance of Labor Day?

Observed the first Monday of September, Labor Day is an annual holiday to celebrate the economic and social achievements of workers. First held in 1885, the holiday has become a national tribute to the contributions workers have made to the strength, prosperity, and well-being of our country; a ”working man’s/woman’s holiday.”

The Department of Labor’s website reads “The vital force of labor added materially to the highest standard of living (in the U.S.) and the greatest production the world has ever known and has brought us closer to the realization of our traditional ideals of economic and political democracy. It is appropriate, therefore, that the nation pay tribute on Labor Day to the creator of so much of the nation’s strength, freedom, and leadership — the American worker.”

So, with these powerful words, we think it is only right that we  also pause to reflect on the obligation we have to keep our workers safe and out of harm’s way. While there are many things our company cannot do to protect American workers, we take pride in the areas we have been able to help them. Here are just a few of the ways industrial vacuums have helped keep our workers safe:

- Minimized accumulations of combustible dust, safely.

-According to blood work, a Nilfisk industrial vacuum helped decrease lead levels by 60% in workers at a California foundry.

- Decreased harmful silica exposure in shipyards, construction sites, foundries and more.

-Removed hexavelent chromium at the source during MRO grinding/sanding processes.

- Eliminated mercury exposurevia spills at hospitals and manufacturing facilities (light bulbs).

More information on Labor Day and worker safety can be found here:

Labor Day is a memorial day if your loved one went to work, but never came home.

Labor Day Study: Workers rate safety most important workplace issue

Labor Day: Wikipedia

OSHA Issues Stern Warning to Grain Handling Facilities (Combustible Dust)

Wednesday, September 1st, 2010

Following several safety violations in August, OSHA is sternly reminding grain handling facilities to comply with the proper safety and maintenance procedures, outlined in the Grain Handling Facility Standard.

At a recent press conference, David Michael, OSHA Administrator stated, “I am appalled at the outrageously reckless behavior of some operators of grain storage facilities.  OSHA has investigated several cases involving worker entry into grain storage bins or elevators where we have found that the employer was aware of the hazard and OSHA standards but has failed to train or protect their workers. OSHA has aggressively pursued these cases and will continue to use our enforcement authority to the fullest extent possible…We will not tolerate noncompliance with our Grain Handling Facilities Standard, and we will take violations of these standards very seriously.”

And if that didn’t get people’s attention, The Wisconsin Agri-Service Association has notified it’s members of OSHA’s new local emphasis program for grain handlers, in which the agency will randomly select a cycle of 10 facilities at a time within each of the four Wisconsin area districts (WI, IL, OH) to inspect them for major hazard areas. The Local Emphasis Program will  investigate hazards like engulfment, falls, combustible dust, and electrocution and  focus on feed mills, ethanol plants, pet food manufacturers, grain elevators and warehouses.

For facilities looking to bulk up their maintenance efforts in response to OSHA’s strict message, our A17 EXP vacuum cleaner is a top choice among grain handling facilities. It’s an air-operated vacuum (often preferred) that’s ATEX-approved (Ex) for Zones 1, 2, 21 and 22. It’s also designed to meet the requirements for use in Class I, Group D, and Class II, Groups E, F, and G locations. More info on our website.